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Main Applications

Connection of the Three-electric System in New Energy Vehicles

For the special connection requirements of the three-electric systems (battery, motor, electronic control) of pure electric and plug-in hybrid vehicles, we provide a combined solution of high-voltage, high-current automotive connectors and wafer connectors. This meets the critical application needs such as data sampling and communication connections for the battery management system (BMS), control signal transmission for the motor control unit (MCU), and power connections for the on-board charger (OBC).

Power battery BMS motor control onboard charging DC-DC high-voltage power distribution

Features

Key Advantages

Current carrying capacity 10A-80A
Withstand voltage 1000V DC
IP6K9K high-pressure washdown protection
EMI shielding design
Passed the QC/T-1067 standard
High-voltage interlock safety protection structure

Overview

In-depth Product Details & Applications

Solution Overview

New energy vehicles impose entirely new requirements on connectors: high voltage, high current, and high protection. This solution covers the complete connectivity requirements from sampling connections inside battery modules to vehicle controller communications, including high-voltage connectors, low-voltage signal connectors, and Wafer wire-to-board connectors.

Main Application Areas

  • Battery Management System BMS: Cell voltage sampling harness, temperature sensor connection, CAN communication bus, balancing control line
  • Motor Control Unit MCU: Resolver sensor signals, IGBT drive, temperature detection, three-phase current sampling
  • On-Board Charger OBC: AC input interface, DC-DC converter control, high-voltage DC output
  • High-Voltage Power Distribution Unit PDU: Main relay control, pre-charge circuit, current sensor connection, fuse holder

Solution Advantages

The full product series is certified to QC/T-1067 and ISO 16750; the High Voltage Interlock Loop (HVIL) function ensures operational safety; compliant with the LV214 international automotive connector standard.

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